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SEBU7845-07 OMM
Operation and Maintenance Manual
3500B Series II and 3500C Marine Auxiliary Engines
Product: MARINE AUXILIARY
Model: 3512B MARINE AUXILIARY S2H
Configuration: 3512B MARINE AUXILIARY ENGINE S2H00001-UP
OPERATION AND MAINTENANCE PREP. 09.06.2009
MANUAL - OMM
DEP. PD
File no: SEBU7845-07 OMM
REV. SHEET
CATERPILLAR Media Number: 1
SEBU7845 07 NO. OF 265
SHEET
Product: MARINE AUXILIARY
Model: 3512B MARINE AUXILIARY S2H
Configuration: 3512B Marine Auxiliary Engine S2H00001-UP
Operation and Maintenance Manual
3500B Series II and 3500C Marine Auxiliary Engines
Media Number -SEBU7845-07 Publication Date -01/06/2008 Date Updated -02/07/2008
FOREWORD
Literature Information
This manual contains safety, operation instructions, lubrication and maintenance information.
This manual should be stored in or near the engine area in a literature holder or literature
storage area. Read, study and keep it with the literature and engine information.
English is the primary language for all Caterpillar publications. The English used facilitates
translation and consistency in electronic media delivery.
Some photographs or illustrations in this manual show details or attachments that may be
different from your engine. Guards and covers may have been removed for illustrative
purposes. Continuing improvement and advancement of product design may have caused
changes to your engine which are not included in this manual. Whenever a question arises
regarding your engine, or this manual, please consult with your Caterpillar dealer for the latest
available information.
Safety
This safety section lists basic safety precautions. In addition, this section identifies hazardous,
warning situations. Read and understand the basic precautions listed in the safety section
before operating or performing lubrication, maintenance and repair on this product.
Operation
Operating techniques outlined in this manual are basic. They assist with developing the skills
and techniques required to operate the engine more efficiently and economically. Skill and
techniques develop as the operator gains knowledge of the engine and its capabilities.
The operation section is a reference for operators. Photographs and illustrations guide the
operator through procedures of inspecting, starting, operating and stopping the engine. This
section also includes a discussion of electronic diagnostic information.
Page 1 of 264
Product: MARINE AUXILIARY
Model: 3512B MARINE AUXILIARY S2H
Configuration: 3512B Marine Auxiliary Engine S2H00001-UP
Operation and Maintenance Manual
3500B Series II and 3500C Marine Auxiliary Engines
Media Number -SEBU7845-07 Publication Date -01/06/2008 Date Updated -02/07/2008
Maintenance
The maintenance section is a guide to engine care. The illustrated, step-by-step instructions
are grouped by fuel consumption, service hours and/or calendar time maintenance intervals.
Items in the maintenance schedule are referenced to detailed instructions that follow.
Use fuel consumption or service hours to determine intervals. Calendar intervals shown
(daily, annually, etc.) may be used instead of service meter intervals if they provide more
convenient schedules and approximate the indicated service meter reading.
Recommended service should be performed at the appropriate intervals as indicated in the
Maintenance Interval Schedule. The actual operating environment of the engine also governs
the Maintenance Interval Schedule. Therefore, under extremely severe, dusty, wet or freezing
cold operating conditions, more frequent lubrication and maintenance than is specified in the
Maintenance Interval Schedule may be necessary.
The maintenance schedule items are organized for a preventive maintenance management
program. If the preventive maintenance program is followed, a periodic tune-up is not
required. The implementation of a preventive maintenance management program should
minimize operating costs through cost avoidances resulting from reductions in unscheduled
downtime and failures.
Maintenance Intervals
Perform maintenance on items at multiples of the original requirement. Each level and/or
individual items in each level should be shifted ahead or back depending upon your specific
maintenance practices, operation and application. We recommend that the maintenance
schedules be reproduced and displayed near the engine as a convenient reminder. We also
recommend that a maintenance record be maintained as part of the engine's permanent record.
See the section in the Operation and Maintenance Manual, "Maintenance Records" for
information regarding documents that are generally accepted as proof of maintenance or
repair. Your authorized Caterpillar dealer can assist you in adjusting your maintenance
schedule to meet the needs of your operating environment.
Page 2 of 264
Product: MARINE AUXILIARY
Model: 3512B MARINE AUXILIARY S2H
Configuration: 3512B Marine Auxiliary Engine S2H00001-UP
Operation and Maintenance Manual
3500B Series II and 3500C Marine Auxiliary Engines
Media Number -SEBU7845-07 Publication Date -01/06/2008 Date Updated -02/07/2008
Overhaul
Major engine overhaul details are not covered in the Operation and Maintenance Manual
except for the interval and the maintenance items in that interval. Major repairs are best left to
trained personnel or an authorized Caterpillar dealer. Your Caterpillar dealer offers a variety
of options regarding overhaul programs. If you experience a major engine failure, there are
also numerous after failure overhaul options available from your Caterpillar dealer. Consult
with your dealer for information regarding these options.
California Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to
cause cancer, birth defects, and other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds. Wash
hands after handling.
Page 3 of 264
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