Level 4 Certified Servicing
                                                                                 FANUC Integrator
                                                                                  We provide innovative 
                                                                                  robotic solutions from 
                                                                                  concept to installation 
                                                                                  and 24/7 service and 
                                                                                  support for complete 
                Robotics Training Guide                                           customer confidence.
           MCRI 
           Trainings                   Preventative Maintenance
           Offered                     Electrical and Mechanical Troubleshooting
           FANUC Robots                Programming and Operations 
                                       Custom Curriculum (per customer needs)
                                                                                                                       Robotics T
       Robot Preventative Maintenance (PM) Training
        Class Size & Fees                                   Training Description                                       raining Guide
              Students - up to 5                             Preventative maintenance performed on an 
         Weekdays - $1400/day                                available R-J3iB, R-30iA, or R-30iB robot in our shop.
         Weekends - $1600/day                               Training Outline
       Class Includes                                       Day 1 (8 hours)
                                                               1. Introduction
      Morning refreshments and lunch will be provided          2. Backup robot
      for each student. Travel expenses will be the            3. Jogging robot
      responsibility of each student                           4. Changing batteries
                                                                   a. Robot batteries
                                                                   b. Controller batteries
                                                               5. Greasing robot
                                                                   a. Gear box
                                                                   b. Cross roller bearings
                                                                   c. Joints
                                                               6. Identifying worn electrical and mechanical
                                                                 components
                                                               7. Writing and running programs to allow
                                                                  excess grease to exit gear box
                                                               8. Review
                Robotics Training Guide
       Electrical and Mechanical Troubleshooting
       Class Size & Fees                                    Day 2(8 hours)
                                                            1. Alarm log
              Students - up to 5                            2. Status lights and LEDS
         Weekdays - $1400/day                                  a. I/O status
                                                               b. Teach Pendant status lights
         Weekends - $1600/day                                  c. Operator panel buttons and lights
                                                               d. Circuit board and servo amplifier lights
     Class Includes                                         3. File manipulation                                       Robotics T
                                                               a. Backup robot programs
     Morning refreshments and lunch will be provided           b. Image backup
      for each student. Travel expenses will be the            c. Restore files and image
      responsibility of each student                        4. Control power circuitry
                                                            5. Main Board Replacement                                  raining Guide
     Training Description                                   6. Removing and reinstalling the PSU
                                                            7. Mechanical Troubleshooting
     Electrical Maintenance and Mechanical                     a. Discuss RV Reducers, Gears, Wave
     Troubleshooting  performed on an available                  Generators, and Belt Drives
     R-J3iB, R-30iA, or R-30iB robot in our shop.           8. Robot mastering discussion
     Training Outline                                          a. Preparing for mastering
                                                               b. Zero position master
         Day 1 (8 hours)                                       c. Single axis master
         1. Introduction                                       d. Verify mastering
         2. Major equipment/component overview              Day 3 (8 hours)
             a. Backplane                                   1. Servo amplifier replacement
             b. Main CPU                                    2. E-stop circuitry
             c. Power supply unit                           3. Clearing single chain faults
             d. Emergency stop control                      4. Troubleshooting when power cannot be turned on
             e. Servo amplifier                             5. Troubleshooting when teach pendant displays
             f. Operator box                                  alarm messages
             g. Teach Pendant                               6. Troubleshooting the E-stop/fence string
             h. Heat exchanger and fans                     7. Robot PM discussion
         3. Basic robot operation                           8. FANUC I/O discussion
         4. Jogging the robot                                  a. Types of I/O and
         5. Symptom overview                                      networks
         6. Version identification                          9. Review
         7. Safety signal status
         8. Position status
                Robotics Training Guide
        Programming and Operations Training
        Class Size & Fees                                     6. Discuss the different frames
                                                                 a. Tool frame
              Students - up to 5                                 b. User frame
                                                                 c. Jog frame
         Weekdays - $1400/day                                7. Create User and Tool frames
         Weekends - $1600/day                                Day 2 (8 hours)
                                                              1. Robot mastering discussion
                                                                 a. Preparing for mastering                            Robotics T
      Class Includes                                             b. Zero position master
                                                                 c. Single axis master
     Morning refreshments and lunch will be provided          d. Verify mastering
      for each student. Travel expenses will be the           2. FANUC I/O discussion
      responsibility of each student                             a. Monitor, force and simulate I/O signals            raining Guide
                                                                 b. UOP discussion
      Training Description                                    3. Position registers
                                                              4. Data registers
     Programming and operations using R-J3iB,                 5. Reference Positions
     R-30iA, or R-30iB controller with FANUC                  6. User alarms
     Robotics Handling Tool Software.                        Day 3 (8 hours)
      Training Outline                                        1. Create, modify, and execute T.P. programs
                                                              2. Create and execute Macros
        Day 1 (8 hours)                                       3. Program structure discussion
         1. Introduction                                      4. Program timers and cycle timers
         2. Major equipment/ component overview               5. Messages and comments in a program
         3. Basic robot operation                             6. File manipulation
         4. Clearing faults and single chain faults              a. Backup robot programs
         5. Coordinate systems and jogging the robot             b. Image backup
                                                                 c. Restore files and image
                                                              7. Review
        Custom Curriculum (per customer needs)
         A custom training curriculum can be designed around specific customer needs. Cost and length of class will
         depend on the requested needs. Contact us to setup training and define outline - (419) 334-5886, Press ‘4’ or 
         training@motioncontrolsrobotics.com