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Opcenter Scheduling
SMT frequent, real-time changes that occur
in the manufacturing stage, especially
in high mix, low volume production or
when introducing a new product.
Opcenter Scheduling SMT, which is part
Providing realistic work-order scheduling based of Xcelerator, the comprehensive and
on factory capacity and configuration integrated portfolio of software and
services from Siemens Digital Industries
Software, combines data from three
sources: (1) machine, line
Benefits Summary configurations and resource availability
• Facilitates intelligent SMT line Opcenter™ Scheduling SMT software is from the shop floor, (2) work orders,
grouping to optimize productivity a planning and scheduling tool for the schedules and work hours from the
by minimizing machine setup electronics manufacturing industry that enterprise resource planning (ERP)
when manufacturing multiple seamlessly connects the planner to the system and (3) material availability and
products shop floor. Opcenter Scheduling SMT location from the supply chain. The
• Provides full flow coverage, includ- supports factory planners as they combination of the three enables
ing SMT, test, manual and generate production schedules while accurate short-term scheduling while
assembly/box build adhering to a dynamic manufacturing creating a production plan that includes
environment and taking into account groups per line, static feeder settings,
• Uses what-if simulation to enable
immediate response to line-down
scenarios
• Delivers long-term planning,
capacity forecasting and assistance
in new equipment investments, to
help mitigate risk
• Provides actual versus scheduled
real-time performance analysis for
a rapid response to bottlenecks
• Includes realistic SMT production
scheduling based on actual factory
capacity
Figure 1: The Opcenter Scheduling SMT solution combines data from three sources: (1) machine,
line configurations and resource availability from the shop floor, (2) work orders, schedules and
work hours forecasting from the ERP system and (3) material availability and location from the
supply chain.
siemens.com/software
OPCENTER
Opcenter Scheduling SMT
trolley usage, kanban/work-in-process information from Opcenter APS and
(WIP) and resource allocation. update the schedule.
Combining intuitive constraint
definition with tight SAP integration Intuitive, easy-to-use production
makes Opcenter Scheduling SMT an scheduling
efficient, easy-to-use, decision- Set up your constraints using a simple
supporting tool that dramatically yet comprehensive model that allows
improves manufacturing efficiency and you to quickly set up all surface mount
supports compliance. Opcenter technology (SMT) and manual stations
Scheduling SMT can be integrated with in your factory as a basis for conducting
Opcenter Advanced Planning and simulation. You can easily control
Scheduling (APS). When integrated, it optimization parameters, such as due
can read work order and calendar dates, production time and
Schedule 1
Schedule 2
Schedule 1
Schedule 2
Figure 2: You can easily control optimization parameters such as due dates, production time and changeovers and then compare scenarios.
OPCENTER
Figure 3: Easily generate the optimal product groups using Opcenter Scheduling SMT to maximize efficiency.
change-overs, and then compare the factory by exporting a calendar file
different scenarios. You can then for monitoring and visibility.
choose the schedule that best fits your
needs. What-if scenarios to optimize
Effective tool to help meet deadlines schedules
and avoid downtime You can easily make on-the-fly
React to changes quickly using actual optimizations based on different
versus scheduled performance tracking, scenarios (for example, adding
allowing you to detect potential unscheduled work orders, missing
bottlenecks and avoid downtime. You resources such as feeders or late
can also import shift schedules or add material arrival) to support the planner’s
additional lines to see how such decision-making process. Additional
changes affect your ability to meet what-if scenarios can be made based on
deadlines. You can update schedules, scheduled material arrival and material
for example, adding shifts or controlling location data, which can be imported
the number of active lines to analyze via integration with SAP and Valor™
their impact on due-date violations. Material Management software.
Your schedule can then be shared with
OPCENTER
Siemens web services
Figure 4: When integrated with SAP, Opcenter Scheduling SMT saves the time and effort typically required to develop a custom interface.
Multi-line work order and product stock levels from SAP ERP by simply
grouping configuring the location and parameters
Opcenter Scheduling SMT can be used of your SAP Process Integration (PI)
to generate the optimal product groups module.
(family setups or clusters), taking into
consideration machine capacity, feeder You can also update the part reel
availability, work-order priority and quantities from SAP by selecting what
component range. to import and from where. Required
Quick to get started quantity levels for each part in the work
Opcenter Scheduling SMT offers built-in order can be displayed, along with
connectivity to a range of SMT inventory levels and the quantity
production solutions and to Valor™ remaining after the work orders are
Process Preparation software. This gets executed.
you started quickly and allows simple Optimized work-in-process (WIP)
daily workflows. system requirements
Seamless integration with SAP To avoid an excessive amount of WIP
Unlike generic manufacturing-schedul and subassemblies in different stages of
ing solutions, Opcenter Scheduling SMT manufacturing, Opcenter Scheduling
enables you to save the time and effort SMT can be used to generate an optimal
typically required to coordinate between SMT production schedule that meets
SAP and your scheduling process. You specified quantities in predefined
can extract work orders, required stages.
delivery dates, release data and material
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