374x Filetype PPT File size 2.54 MB Source: www.engr.psu.edu
Broad Agenda
• Overview of Lean Manufacturing
– Lean according to R. Wysk Set-up reduction and rapid
response production systems
– Changing in order to change more quickly
• Case Study
– Lean at home in the kitchen
• Some models and discussions
– Learning/forgetting
– 6 sigma in rapid response systems
Agenda
• Review brief history of manufacturing systems
• Distinguish between mass, craft and lean
manufacturing
• Introduce key Concepts of
Lean Manufacturing
• Review the kinds of changes needed to be
considered a lean manufacturer.
Readings
• Chapter 18 of Computer
Aided Manufacturing, Wang,
H.P., Chang, T.C. and Wysk,
R. A., 4th Edition (2008
expected)
http://www.engr.psu.edu/cim/ie550/ie550lean.pdf
Objectives
• To identify waste elements in a system
• To apply value stream analysis to a
complex engineering/manufacturing
system
• To implement 3 M’s in a complex
engineering environment
• To be able to identify and implement the
5Ss of lean
Craft Manufacturing
• Late 1800’s
• Car built on blocks in the barn as workers walked
around the car.
• Built by craftsmen with pride
• Components hand-crafted, hand-fitted
• Good quality
• Very expensive
• Few produced
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