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timber preservation treatments for highway applications tech transfer summary october 2007 wood preservatives are evaluated for their performance effectiveness in building new timber bridges in iowa research project title objective ...

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                                                                                                                 Timber Preservation 
                                                                                                                 Treatments for Highway 
                                                                                                                 Applications
                                                                                                                                                                                                         tech transfer summary
                             October 2007                                                                          Wood preservatives are evaluated for their performance effectiveness 
                                                                                                                   in building new timber bridges in Iowa.
                             RESEARCH PROJECT TITLE                                                              Objective
                             Field Evaluation of Timber Preservation 
                             Treatments for Highway Applications                                                 The primary objective of this research was to evaluate the performance of 
                                                                                                                 different wood preservatives in the fi eld and to review current specifi ca-
                             SPONSORS                                                                            tions and testing procedures to determine whether they provide the level 
                             Iowa Highway Research Board (TR-552)                                                of timber treatment required for acceptable performance.
                             Iowa Department of Transportation 
                             (CTRE Project 06-252)                                                               Problem Statement
                             PRINCIPAL INVESTIGATOR                                                              Timber can be a cost-effective building material for new bridge construc-
                             Terry J. Wipf                                                                       tion. The single most limiting factor for increased use of timber bridges 
                             Professor, Civil, Construction,                                                     continues to be concerns with durability.  The durability of timber 
                             and Environmental Engineering                                                       bridges is largely a product of the initial preservative treatment used to 
                             Iowa State University
                             515-294-6979                                                                        protect the wood, although construction practices and maintenance also 
                             tjwipf@iastate.edu                                                                  play an important role.  
                             CO-PRINCIPAL INVESTIGATOR                                                           Proper preservative treatment creates an excellent barrier against fungi 
                             F. Wayne Klaiber                                                                    and insects, which can destroy the wood; however, the preservative 
                             Professor, Civil, Construction,                                                     barrier can be compromised during on-site installation or as a result of 
                             and Environmental Engineering                                                       checks and cracks from normal weathering and moisture changes.  Any 
                             Iowa State University
                             515-294-7622                                                                        break in the treatment barrier may expose untreated wood to fungal or 
                             klaiber@iastate.edu                                                                 insect attack.
                             AUTHORS                                                                             The Iowa State University Bridge Engineering Center (BEC), in conjunc-
                             Jake J. Bigelow, Carol A. Clausen,                                                  tion with the United States Department of Agriculture Forest Products 
                             Stan T. Lebow, and Lowell Greimann                                                  Laboratory (FPL), evaluated the various types of wood preservatives 
                             BEC                                                                                 used in Iowa and outlined recommendations for their use in new bridge 
                             Iowa State University                                                               construction. 
                             2711 S. Loop Drive, Suite 4700
                             Ames, IA 50010-8664                                                                        60
                             515-294-8103
                             www.bec.iastate.edu
                                                                                                                        50
                             The Bridge Engineering Center (BEC) is part                                                                                                                                  43                  Yes     No
                             of the Center for Transportation Research                                                                        42
                             and Education (CTRE) at Iowa State Univer-                                                 40                                                  38
                             sity.  The mission of the BEC is to conduct                                                                                                                                                                33
                             research on bridge technologies to help                                                    30
                             bridge designers/owners design, build, and                                                                                                                                                        25
                             maintain long-lasting bridges.                                                            Number of Counties
                                                                                                                                                                   21
                             The sponsors of this research are not respon-                                              20           17
                             sible for the accuracy of the information                                                                                                                           14
                             presented herein.  The conclusions expressed 
                             in this publication are not necessarily those                                              10
                             of the sponsors.
                                                                                                                         0
                                                                                                                                Backwalls & Wingwalls         Pilings & Substructure            Superstructure             Guardrail & Sign Post
                                                                                                                                                                           New Bridge Components
                                                                                                                 Use of timber for construction of new bridges by Iowa counties (results 
                                                                                                                 from 63 respondents)
                     Research Description
                     The research team conducted on-site visual inspections of 47                                                                                                                        Longitudinal 
                     bridges in eight Iowa counties using different preservative                                                                                                                         splitting and 
                     types.  The goal of the inspections was to evaluate the perfor-                                                                                                                     cracking
                     mance of current preservatives used in Iowa.  The following 
                     preservative types were evaluated:
                      • creosote                                                                                                                                                          Vegetation growth—
                      • pentachlorophenol                                                                                                                                                 indication of decay
                         • copper naphthenate
                         • ammoniacal copper zinc arsenate (ACZA)
                         • chromated copper arsenate (CCA) 
                         • alkaline copper quaternary (ACQ)                                                                                                                                        Decay infi ltration 
                                                                                                                                                                                                   at cracks
                     When conducting the inspections, all available piles, cap 
                     beams, backwalls, stringers, decking, and guard railing were 
                     inspected for decay, physical defects, and damage—signs that 
                     the preservative treatment is not performing effectively or may 
                     have been compromised for future protection.
                     Preservative Evaluation
                     Highway applications of timber material in Iowa vary greatly                                                    Common visual signs of interior decay on bridge piles located 
                     and include bridge pilings, abutment backwalls, guardrail                                                       in stream channels
                     posts, bridge deck planking and many others.  Currently, vari-                                                  Plant-Applied Preservative Treatments
                     ous in-plant preservative treatments are being used in Iowa to 
                     extend the service life of structures.  Creosote has been the in-                                               Plant-applied wood preservatives can be broadly classifi ed 
                     plant preservative of choice for many years; however, due to                                                    as either oilborne or waterborne, based on the chemical 
                     environmental concerns and handling issues, a movement is                                                       composition of the preservative and the solvent/carrier used 
                     being made away from creosote to other preservative alterna-                                                    during the treating process. Generally, oilborne preservatives 
                     tives.  Remedial, or in-place, preservative treatments have seen                                                are used with petroleum based solvents ranging from heavy 
                     minimal usage in the state of Iowa.  As Iowa’s timber bridges                                                   oils to liquefi ed gases. Waterborne preservatives are applied 
                     become older, the implementation of in-place treatments will                                                    using water-based solutions, such as water and ammonia.  
                     be necessary to reduce future costly repair and replacement.                                                    There are advantages and disadvantages associated with us-
                                                                                                                                     ing each type that depend upon the application.
                                                                                                                                     Estimated service life of treated round fence post in southern 
                                                                             Treatment                                               Mississippi
                                                                             barrier                                                                                                                      90% confi dence 
                                                                                                                                                                  Average          Estimated             limits for service 
                                                                                                                                        Preservative             retention            service                  life (yrs)
                                                                                                                                                                           3
                                                                               Seasoning                                                                           (lb/ft )         life (yrs)           Lower            Upper
                                                                               cracks                                                       Copper     
                                                                                                                                        naphthenate                  0.03                 65                 55              78
                                                         Penetration at                                                                    Creosote                   5.6                 54                 47              62
                                                         incising marks                                                                 Pentachloro-
                                                                                                                                             phenol                  0.32                 74                 60              91
                                                                                                                                               ACA                   0.34                 60                 51              69
                     Pentachlorophenol treated railing post with fi eld-cut end grain                                                      Untreated                    0                 2.4                2.1              2.7
                     and no in-place treatment which increased the amount of 
                     physical defects
      Properties and uses of plant-applied preservatives for timber bridges
          Standardized               Preservative                 Solvent                    Surface                      Color                 Odor             Fastener 
               Uses                                          Characteristics            Characteristics                                                         Corrosion
              All uses                  Creosote                  Oil-type           Oily, not for frequent           Dark brown               Strong,        No worse than 
                                                                                         human contact                                         lasting       untreated wood
              All uses          Ammoniacal copper                   Water              Dry, but contains            Brown, possible         Mild, short         Worse than 
                                     zinc arsenate                                            arsenic                   blue areas              term         untreated wood
              All uses           Chromated copper                   Water                Dry, but use is           Greenish brown,              None             Similar to 
                                        arsenate                                       restricted by EPA           weathers to gray                          untreated wood
         All uses (except        Pentachlorophenol             No. 2 fuel oil        Oily, not for frequent           Dark brown               Strong,        No worse than 
           in seawater)           Type A (heavy oil)                                     human contact                                         lasting       untreated wood
         All uses (except                Copper                No. 2 fuel oil       Oily,  not for frequent         Green, weathers            Strong,        No worse than 
           in seawater)              naphthenate                                         human contact             to brownish gray            lasting       untreated wood
         All uses (except          Alkaline copper                  Water            Dry, okay for human           Greenish brown,  Mild, short                 Worse than 
           in seawater)                    quat                                               contact              weathers to gray             term         untreated wood
         All uses (except            Copper azole                   Water            Dry, okay for human           Greenish brown,  Mild, short                 Worse than 
           in seawater)                                                                       contact              weathers to gray             term         untreated wood
         Above ground,            Pentachlrophenol            Mineral spirits        Dry, okay for human              Light brown,          Mild, short       No worse than 
          fully exposed            Type C (light oil)                                   contact if coated          weathers to gray             term         untreated wood
         Above ground,               Oxine copper             Mineral spirits        Dry, okay for human           Greenish brown,  Mild, short               No worse than 
          fully exposed                                                                       contact              weathers to gray             term         untreated wood
         Above ground,               Copper HDO                     Water            Dry, okay for human           Greenish brown,  Mild, short                 Worse than 
          fully exposed                                                                       contact              weathers to gray             term         untreated wood
      The most common oilborne preservatives are creosote,                                         In-Place Preservative Treatments
      pentachlorophenol, and copper naphthenate.  Conventional 
      oilborne preservatives, such as creosote and pentachlo-                                      For best performance, as much fabrication should be com-
      rophenol, have been confi ned largely to uses that do not                                     pleted prior to pressure treatment to allow all exposed 
      involve frequent human contact. The exception is copper                                      surfaces to be protected. On-site fabrication of timber bridge 
      naphthenate, a preservative that has become available more                                   components typically results in breaks in the protective bar-
      recently but has been used less widely.                                                      rier. Pile tops, which are typically cut to length after installa-
                                                                                                   tion, need reapplication of the preservative to the cut ends. 
      Oilborne preservatives may be visually oily, oily to the                                     Likewise, the exposed end-grain in joints and the immediate 
      touch, and sometimes have a noticeable odor. However, the                                    area around all fasteners, including drill holes, require supple-
      oil or solvent that is used as a carrier makes the wood less                                 mental on-site treatment.
      susceptible to cracks and checking and provides a barrier 
      against moisture, making them the preferred preservative for                                 Periodic inspections should seek to identify cracks, splits, 
      bridge structural elements.                                                                  and checks that result from normal seasoning as well as areas 
                                                                                                   of high moisture or exposed end grain in joint areas.  These 
      Waterborne preservatives are formulations of inorganic                                       areas require periodic reapplication of supplemental preserva-
      arsenical compounds that react with or precipitate in treated                                tive. Supplemental in-place treatments are available in several 
      wood.  The reaction takes place when members are treated,                                    forms: surface-applied chemicals, pastes, diffusible chemicals, 
      “fi xing” the precipitants (e.g., copper, chromium, and/or ar-                                and fumigants.
      senic) within the cells of the wood to help prevent leaching 
      and migration.                                                                               Specifi cations and Guidelines
      Waterborne preservatives, however, are used due to their                                     State of Iowa specifi cations pertaining to the handling and 
      preferred handling properties, clean surfaces, and low                                       preservative treatment of timber used for bridges can be 
      leaching levels.  Waterborne preservative treatments have                                    found in the Iowa Department of Transportation Standard 
      been found to reduce the mechanical properties of wood                                       Specifi cations, which can be found online at http://www.erl.
      under some conditions. Energy-related properties are often                                   dot.state.ia.us/. The American Wood-Preservers’ Association 
      reduced slightly; however, strength and elasticity properties                                (AWPA) is the primary standard-setting body for preservative 
      are generally not affected when correct treatment levels are                                 treatment in the United States. Their timber standards can be 
      used.                                                                                        purchased online at http://www.awpa.com/standards/ucs.asp.
              Properties and uses of in-place preservatives for timber bridges
                    In-place            Active         Solvent   Internal vs.      Leeching or         Bridge location     Handling and 
               preservative type      ingredient        type       external          diffusing                                 other
               Surface treatment  Copper naphthe-                  External                           Bolt holes, exposed 
                     liquid              nate            Oil      sprayed or     Insoluble in water    end grain, checks     Non-RUP
                                                                   brushed                                and splits
               Surface treatment                                   External     Leech away by pre-    Bolt holes, exposed 
               liquid or powder     Borate solutions    Water     sprayed or         cipitation        end grain, checks     Non-RUP
                                                                   brushed                                and splits
                                    CuNap, sodium                  External      Boron & fl uoride     Ground line area of 
               Surface treatment   fl uoride, borates    Water    and covered     move into wood,       terrestrial piles &   Non-RUP
                     paste          Cu-Hydrooxide                 with wrap       Copper stays at       under pile caps
                                                                                      surface
                   Diffusible       Boron, fl uoride,               Internal      Needs moisture to       Pile & deep       Non-RUP, low 
                chemical liquid         copper          Water      through       diffuse into wood     timbers with drill  toxicity & ease 
                                                                 drilled holes                           accessibility      of handling
                                                                   Internal     Volatizes into gas &     Pile & deep 
                Fumigant liquid      Chloropicrin        NA        through       moves into wood       timbers with drill       RUP
                                                                 drilled holes                           accessibility
                                                                   Internal     Volatizes into gas &     Pile & deep 
                Fumigant solid     Solid-melt MITC       NA        through       moves into wood       timbers with drill       RUP
                                                                 drilled holes                           accessibility
                                    Methan Sodium                  Internal     Volatizes into gas &     Pile & deep 
                Fumigant liquid        (Vapam)           NA        through       moves into wood       timbers with drill       RUP
                                                                 drilled holes                           accessibility
                                       Granular                    Internal     Volatizes into gas &     Pile & deep 
                Fumigant solid         dazomet           NA        through       moves into wood       timbers with drill       RUP
                                                                 drilled holes                           accessibility
              Findings and Recommendations                                        bridges constructed with state or federal funding in 
              The results of this study led to the following conclusions          the state of Iowa.  If the bridges are being constructed 
              and recommendations:                                                without state or federal funding, the Iowa DOT specifi -
                                                                                  cations and plant certifi cations are still recommended.  
              1. Copper naphthenate is recommended as the plant-ap-             4. Treated Southern Pine piles are recommended to have 
                plied preservative treatment for timber bridge elements.          penetration of 3.0 in., or 90% of sapwood penetration.  
                Copper naphthenate has been tested extensively by                 The penetration is in accordance with AWPA standards 
                the FPL in past years and has been shown to have                  and is currently stricter than Iowa DOT specifi cations. 
                comparable, if not better, performance to other com-            5. Timber bridge maintenance programs need to be devel-
                monly used preservatives, such as creosote.  Additional           oped and implemented.  A maintenance program that 
                reasons for recommending copper naphthenate include               utilizes combinations of inspection tools and various 
                good handling characteristics, clean surfaces, compara-           in-place treatments can easily extend a bridge’s service 
                ble availability to other preservatives, and the potential        life.  Future work could entail development of a timber 
                for lower environmental impact.                                   bridge maintenance program for bridge owners.  An 
              2. During the construction of timber bridges, the Best              effective maintenance program contains many compo-
                Management Practices should be followed to minimize               nents that need to be developed, including 1) person-
                environmental impacts to the surrounding ecosystem                nel training and education, 2) inspection procedures, 
                and ensure quality treatment of both plant-applied and            3) evaluation of structure and restoration, 4) in-place 
                in-place preservatives. In addition to the best manage-           treatment procedures, and 5)records and data manage-
                ment practices, bridge owners need to insure that pile            ment.
                tops and cap beams are protected from moisture by use           6. Future workshops and/or short courses presenting 
                of metal covers and that all fi eld cuts are treated with          biodeterioration and preservative concepts to timber 
                in-place treatments.                                              bridge owners, designers, and inspectors are recom-
              3. The AWPA standards are the basis for the Iowa DOT                mended in order to implement the information and 
                specifi cations, which are the regulating standards for            procedures presented in this study.
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...Timber preservation treatments for highway applications tech transfer summary october wood preservatives are evaluated their performance effectiveness in building new bridges iowa research project title objective field evaluation of the primary this was to evaluate different eld and review current speci ca sponsors tions testing procedures determine whether they provide level board tr treatment required acceptable department transportation ctre problem statement principal investigator can be a cost effective material bridge construc terry j wipf tion single most limiting factor increased use professor civil construction continues concerns with durability environmental engineering is largely product initial preservative used state university protect although practices maintenance also tjwipf iastate edu play an important role co proper creates excellent barrier against fungi f wayne klaiber insects which destroy however compromised during on site installation or as result checks cracks ...

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